Nagoya invented lean manufacturing. We build digital tools that enhance lean operations without losing the philosophy that makes them work.
The Digital Lean Challenge
Lean manufacturing principles are timeless, but digital tools can enhance execution—if implemented thoughtfully. Technology should support lean, not complicate it.
Our Lean Manufacturing Solutions
E-Kanban System
Digitize pull signals:
- Electronic signals: Replace card handling
- Real-time visibility: Kanban status anywhere
- Supplier integration: Automated ordering
- Analytics: Kanban performance metrics
Digital Andon
Instant problem response:
- Alert systems: Light towers and displays
- Notification: Mobile and desktop alerts
- Escalation: Time-based escalation rules
- Tracking: Problem resolution metrics
Kaizen Management
Systematic improvement:
- Suggestion capture: Easy idea submission
- Workflow: Review and approval
- Implementation: Track to completion
- Sharing: Cross-site learning
Heijunka Planning
Level production:
- Demand analysis: Pattern identification
- Sequencing: Mixed-model scheduling
- Balancing: Variety vs. efficiency
- Visualization: Production boards
Waste Reduction
Analytics
- Lead time analysis
- Inventory turns
- Quality losses
- Downtime patterns
Standard Work
- Work instructions
- Cycle time tracking
- Variance identification
- Training support
Ready to digitize your lean operations? Contact ZIRA Software to discuss your lean manufacturing software needs.