Stuttgart's auto plants set the benchmark for manufacturing excellence. We build production systems that maintain that excellence while enabling Industry 4.0 transformation.
The Automotive Production Challenge
High-mix vehicle assembly requires perfect coordination—right parts, right sequence, right quality. Production systems must orchestrate this complexity reliably every shift.
Our Production Solutions
Manufacturing Execution
Orchestrate production:
- Work orders: Production scheduling
- Sequencing: Build order management
- Dispatching: Work assignment
- Tracking: Real-time status
Assembly Line Systems
Guide the build:
- Worker instructions: Digital work guidance
- Part verification: Scan and validate
- Tool control: Torque and process
- Andon: Problem escalation
Quality Management
Zero-defect manufacturing:
- Quality gates: Station verification
- Defect capture: Issue documentation
- SPC: Statistical monitoring
- Containment: Problem response
Traceability
Complete vehicle history:
- Component tracking: Serial and lot
- Process data: Torque, test values
- As-built: Actual configuration
- Genealogy: Component to vehicle
Analytics and Integration
Production Analytics
- OEE dashboards
- Downtime analysis
- Quality trends
- Performance benchmarking
System Integration
- ERP connectivity
- PLM synchronization
- Maintenance systems
- Logistics coordination
Ready to transform your automotive production? Contact ZIRA Software to discuss your manufacturing software needs.